Shapotools

Contact person:	S.M.Bhavnagri
Address:	SHAPOTOOLS Bajsons Estate, Chakala Rd, Andheri E, Mumbai 400 099, India
Tel:	+22 22884125
Fax:	+22 22850931
Mobile:	+9821038602
Email:	info@shapotools.com / shapotools@vsnl.com

In order to provide you with this service, we require the following data from you.


Gear Design Data

Application
Service Factor
Center Distance
Ratio (No of teeth on Shaft & Wheel)
MOC of Shaft & Wheel
Design Standard (Default British Standard / ANSI /CSN)
Pressure Angle (Default 20 deg)
Axial Module
Diameteral Factor OR Worm Lead Angle OR Worm PCD
Wheel thickness
Shaft thread length
Remarks

Machine Specs

Machine Make & Model with year of manufacture
Controller Make & Model
Type of machine (4 Axis VMC / 5 Axis VMC / CNC Turning center with Y & C axis)
No of Axis & position of 4th along X , Y or Z (A, B or C) & 5th Axis
Axis travel lengths
Spindle Maximum RPM
Maximum Memory available for Part Program
Remarks

Tool Specs

Preferred Cutter Diameter
Number of Cutter Teeth
Cutter Corner Radius
Cutter Make & Grade
Suggested Cutting Speed
Suggested Depth of cut
Remarks

Gear Manufacture

Preference towards speed of manufacture or profile contour accuracy & finish
Clearance at root of tooth between shaft & wheel
Desired cycle time
Remarks

Services required & Remarks

1. Worm wheel profile defined as points in Excel / Text / IGES format.
2. Worm wheel single tooth profile defined as surface in IGES format
3. Worm shaft profile defined as surface in IGES format
4. Part programs in G codes required to manufacture the Worm wheel (4 axis)
5. 3D Simulation of the machining for manufacture the Worm wheel (4 axis) as above with STL file of machined component
6. Part program in G codes required to manufacture the Worm shaft (5 Axis)
7. 3D Simulation of the machining for manufacture the Worm shaft (5 Axis) as above with STL file of machined component
8. Manufacture of the components / prototypes

Remarks

Your Contact Details

Name
Company
Address
Country
Contact No
Email ID

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